Packsonmold is a company that provides high-quality prototype services, including 3D printing, CNC machining, micro-injection molding, and prototype molding. We are committed to providing fast and accurate prototype services to meet various needs.
Our services can provide samples within the fastest 5 days, allowing customers to develop and test products more quickly. Our technology can meet different types of requirements, and we can provide high-quality prototype services for both metal and plastic parts. In addition, we can guarantee that the size requirements can reach ±0.005mm to ensure that customers get accurate samples.
At Packsonmold, we have an experienced team who are proficient in prototype design and production. We use advanced equipment and technology to ensure that our services meet the highest standards of quality. Whether you need a single prototype or a large batch of prototypes, we can provide you with customized services to meet your specific needs.
We are committed to providing our customers with the best possible service and ensuring that they are satisfied with our work. If you need high-quality prototype services, please contact us and we will be happy to assist you.
When it comes to prototype production, 3D printing is a common method used in various industries. At Packsonmold, we offer high-quality 3D printing services that can quickly and accurately produce prototypes of various materials and shapes.
Our 3D printing machines use advanced technology to create high-precision and smooth-surfaced prototypes. We can use different materials, including plastics, resins, and metals, to meet different requirements. We also offer different printing technologies such as FDM, SLA, and SLS to ensure the best printing results for our customers.
Our 3D printing services can be widely applied in different industries such as automotive, medical, aerospace, and electronics. We can provide customers with prototypes of different materials and shapes to meet their research and development needs. Whether customers need to produce small parts or large components, we can provide high-quality 3D printing services.
In addition to plastics and resins, we also offer high-quality metal 3D printing services. Our metal 3D printers use advanced technology to create high-precision and high-quality metal parts and components. We can use different types of metal materials such as stainless steel, titanium alloys, and aluminum alloys. Our metal 3D printing services can be widely applied in different industries such as aerospace, medical, automotive, and electronics.
At Packsonmold, we have a professional team with extensive experience in prototype design and production. We use advanced equipment and technology to ensure that our services meet the highest standards of quality. Whether customers need a single prototype or a large batch of prototypes, we can provide customized services to meet their specific needs.
CNC machining is a common method of prototype production that can achieve high-precision machining of various materials. And turning and milling compound processing is one of the most popular machining processes in the mechanical processing field, which can realize several different machining processes on one machine tool.
At Packsonmold, we offer both CNC machining and turning and milling compound processing services, which can be applied in various industries such as automotive, medical, aerospace, and electronics. We can provide customers with parts and components of various shapes and sizes to meet their research and development needs. Our CNC machines and turning and milling compound machines use advanced technology to provide high-precision and high-quality parts and components.
CNC machining can be used to process different materials, including plastics, metals, and wood. Our services can greatly shorten the production cycle and provide customers with high-precision and high-quality parts and components. Turning and milling compound processing combines several different machining processes on one machine tool, which can improve efficiency and reduce costs.
At Packsonmold, we have a professional team with extensive experience in prototype design and production. We use advanced equipment and technology to ensure that our services meet the highest standards of quality. Whether customers need a single prototype or a large batch of prototypes, we can provide customized services to meet their specific needs.
Packsonmold provides MICRO-Injection MOLDING services, a high-precision injection molding method that can manufacture small parts and components. Our MICRO-Injection MOLDING service can be widely applied in various industries, such as healthcare, electronics, communication, etc.Micro-injection molding is a process used to manufacture small plastic components with shot weights ranging from 1 to 0.1 grams and tolerances in the range of 10 to 100 microns. It is a method of shaping and forming thermoplastics to create products, pieces, and components that are often less than a gram in weight and just a few millimeters in diameter or size[1]. The process involves creating a mold with a cavity in the shape of the desired part, then rapidly injecting thermoplastic or resin into the cavity to create the component or part at high speed.
One of the significant benefits of micro-injection molding is its lower manufacturing cost compared to conventional injection molding[3]. The tools required for micro-injection molding are more diminutive and available at a lower price, making it a cost-effective solution for producing small plastic components.
In summary, micro-injection molding is a process used to manufacture small plastic components with high precision and accuracy. It is a cost-effective solution for producing small parts with tolerances in the range of 10 to 100 microns.
Packsonmold offers PROTOTYPE MOLDING services, which is a rapid prototyping injection molding method. Our PROTOTYPE MOLDING services can be widely used in various industries such as automotive, medical, aerospace, electronics, and more.
We use advanced technology in our PROTOTYPE MOLDING machines to quickly produce high-quality prototypes. We can use different types of materials for injection molding, including plastics and silicone. Our PROTOTYPE MOLDING services can manufacture parts and components in various shapes and sizes to meet our clients' research and development needs.
Our PROTOTYPE MOLDING services can provide high-quality and high-precision parts and components, greatly reducing the production cycle. Our professional team can customize the production according to our clients' requirements to ensure their satisfaction. We also offer rapid sample production and testing to help clients better understand their products.
Additionally, we offer various sizes of mold blanks to match our clients' needs, which reduces development costs and saves our clients money. Our mold blanks can be customized to meet different production needs.
We are committed to providing our clients with the highest quality services and customizing them according to their requirements and needs. If you need PROTOTYPE MOLDING services or other related services, please feel free to contact our team. We will be happy to serve you.
We believe that it's important to test your market by first testing your product. Packson offers you an affordable method of testing with prototype parts. Our prototype processing helps you test your part design and make a small batch of parts for assembly testing. You may not very clear about the definition of prototype molds and the differences between prototype molds and injection molds. Here we can explain it for you:
| Prototype Mold | Production Mold | ||||||||||
| Objective | I need to prove my original design at Packson. I need the best solution for price and design before production and get parts quickly within 10-15 days | I have big volume production needs at Packson and need an open long-term running production mold. | |||||||||
| Best When | 1. Improving part design and provide solutions for the part making 2. Key focus is to avoid design risk, increase R&D productivity and get parts into the market quickly for proving the utility of part. 3.Typical Quantities<5,000 | 1. With finalized design and construction, what we need to focus is to reduce ineffective communication and create a personal solution with a more competitive price. 2. Consistency of part running is pivotal 3. Mold schedule and processing documentation and qualification information is required | |||||||||
| Mold Cavities | Normally single cavity | Single and multi-cavities | |||||||||
| Mold Life | Limited (guaranteed for at least 2,000 shots-5,000 shots) | Unlimited | |||||||||
| Mold Storage | Upon customer's decision. Some will be destroyed once they confirm the design | Some will be shipped to the customer's molding company. Some will be left at Packson for long term running | |||||||||
| Quality Documentation | A basic inspection like tolerance control and finishing control | Full-spectrum inspection operating by CMM and all kinds of measuring equipment | |||||||||
| Shared Features | Raw Material: Aluminum or Steel The standard lead time of 15 days-30 days Consultative Design Services like DFM Processing by tool room equipment | ||||||||||
There are many things that need to be considered such as the product design needs to be perfect and it has to achieve actual full functionality before they get into the market. If there is any failure for your products which means the part design is not fulfilled yet and we need to keep improving the design and finding a better solution. Therefore, prototype mold is the best way for us to prove some issues before you are able to take your products into the market. Here is the process for prototype mold, you will find out what prototype mold exactly is:
There are 4 simple steps for prototype mold:
Start with a plastic part design
Initial concept or design is always the essential and critical part of manufacturing.No matter what kind of product you create like an electronic device or medical device, making the design and design should be the first step.
You should make sure of the feasibility and functionality when it comes to plastic product design. Moreover, you have to consider the concept is doable or not. If the design fails then it would waste time. But never mind, we have a professional engineer team who will make assessments for your design and provide our suggestions to help make the design better.
Providing DFM(Design for Manufacturing) and processing solution
We will make DFM according to your part design and offer a processing solution at a competitive price. Normally we will choose a removable insert which takes by hand during production, this will help cut some costs. But this is only used for small batch production within 500 shots. We will also analyze the thickness, angle draft, injection point, etc during these steps for making sure everything is ok before we start processing.
Mold creation or 3D printing
Simple 3D printing is fully sufficient for simple and small quantity plastic products. Therefore the expensive test mold is not neccessary.3D printing is a very simple process without much explanation. For another processing, the way is mold creation. This is the most important process in plastic prototyping. We will process the mold according to the tooling design and we will choose the steel which is softer and easier to carve out. This will help to make mold quickly with a short lead time. Rapid processing is one of the obvious features of the prototype mold. Because we don't need to make it like production mold as long as it can be operated and good for proving the customer's part design.
Making the prototype plastic molding parts by injection machine
For prototype mold, the plastic parts also need to be molded by a plastic injection machine. The mold will be placed into the injection molding machine and then injected with the plastic prototype material. Later material will be cooled by the water lines to allow it to create a shape on the cavity. After the cooling process, the mold will be opened when pressure from the clamp is released. Finally, the part will be ejected from the machine.
There are many applications for prototype molds like automotive, medical. These applications will keep increasing because of the development of new procedures. Here are some of them:
The making of molds – different grades of steel even plastic resin can be made through prototype mold.
The making of cores – SLS application is the latest technology used in sand casting shapes and cores.
The electrodes for EDM, making of marking stamps are some of the applications of prototype molds. Most of the applicated industry at Packson is automotive and medical.
There are many benefits for the prototype molds. With the features of low cost, quick lead time, and effective processing way, it will allow you to bring your parts into the market faster. The most important advantage is low-cost processing because it can make market testing with low volume production.
Prototype molds serve a different purpose. They are different from the production mold. First, they are pre-production molds which applied in testing and solving issues before a final product gets into molding processing. With a shorter lead time, prototype molds help create test products with further studies.
Here Packson offers you low-cost prototype molds by alternative means of:
Producing a small batch of molding parts so you can test the physical properties of the production parts
Proofing the concept design for the part and then make improvements for the part
Narrowing down material choosing determine what materials work best
At Packson, your first small steps are a critical part of the larger leap forward. Get your part get into the market quickly with Packson by contacting us today!
Class 8 Clean Room
Class 8 cleanroom injection molding is capable of providing you with high-quality, low-pollution plastic products.
Quality Control
Equiping with precision processing and production equipment, and strictly adhere to the quality control processes of ISO9001 and ISO13485 to ensure quality control.
Professional Engineering
Our professional Mold Design Team provides reasonable solutions that help reduce customer development and tool-making costs.
Precise Manufacture
Our world-class production and testing equipment provides a strong guarantee for the precision of your products.
Project Management
Our Bilingual Project Engineers with many experiences ensure smooth project operations and communication.
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